[Sponsored by SIGNIFY]In today's episode, we take a closer look at the process of creating modern LED lighting fixtures. You’ll see how advanced technologies and precise manufacturing processes are revolutionizing the lighting industry. Our journey begins in Piła, where the history of lighting takes on a new dimension. Since 1958, when the Piła Light Bulb Factory “Lumen” started mass production of bulbs, this place has transformed into a hub of cutting-edge technology under the Signify brand. Today, the company delivers innovative products like Philips Power Balance fixtures, which replace traditional light sources and are used worldwide in both public and residential projects.
The production of lighting fixtures is a complex process that starts with designing and precisely adjusting light parameters to meet individual needs. Each fixture undergoes rigorous testing, including photometric sphere measurements and electromagnetic interference resistance tests in a Faraday cage. The production process involves multiple stages, from soldering LED diodes onto printed circuit boards and assembling power supplies with capacitors and resistors to forming enclosures from metal sheets. Laser technology and press brakes shape the components, which are then powder-coated and cured to ensure durability and aesthetics. After assembly and the installation of control software, each fixture undergoes functionality testing before final assembly and packaging.
A key feature of modern lighting fixtures is their versatility. Products like Philips Hue Play, offering a palette of 16 million colors, are used in homes as well as prestigious projects worldwide. Signify’s systems illuminate architectural icons such as the Eiffel Tower and light up Formula 1 tracks in Singapore and Las Vegas. The legacy of the Lumen factory lives on, inspiring sustainable solutions that combine aesthetics with functionality, transforming spaces and enhancing our everyday lives.
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