Ep. 191 - Bridging IT and OT: 4IR Solutions, Ignition 8.3, and the Future of Industrial Automation

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In this episode of Manufacturing Hub, recorded live at ICC 2023, hosts Dave and Vlad welcome back James Burnand, CEO of 4IR Solutions, to discuss IT-OT convergence, the role of 4IR Solutions in the Ignition Community, and key takeaways from Ignition 8.3.

4IR Solutions and IT-OT Convergence
4IR Solutions is a Solutions Partner within the Ignition Community, focusing on OT as a Service to help manufacturers manage patching, security, and system monitoring—common pain points for system integrators. Ignition has evolved from a SCADA tool to a data-centric platform that facilitates enterprise-wide connectivity.

James explains that IT and OT have historically operated in silos, but the adoption of Docker and Kubernetes in industrial environments is breaking these barriers. Traditional OT systems prioritize stability and uptime, while IT is focused on scalability and security. The challenge is implementing modern IT principles in an OT-friendly way.

Key Features of Ignition 8.3
The Ignition 8.3 update introduces file-based gateway configurations, making automation and scaling more efficient for system integrators. New drawing tools and event streams enhance real-time data visualization and workflow automation. Additionally, Helm charts offer enterprises a better way to manage large-scale deployments.

Bridging the IT-OT Divide
James highlights the organizational challenges of IT-OT convergence, noting that many manufacturers lack dedicated IT-OT professionals. 4IR Solutions often serves as a mediator between IT and OT teams, helping ensure security, compliance, and operational stability while enabling modernization efforts.

Takeaways from ICC 2023
James praises ICC’s community-driven atmosphere, where integrators, end users, and Inductive Automation’s leadership openly share knowledge. The collaborative nature of the conference allows for real-time feedback, which directly influences Ignition’s ongoing development.

Looking Ahead
4IR Solutions is leveraging Ignition 8.3 to improve automation, reduce costs, and enhance scalability for its customers. As IT-OT integration continues to evolve, manufacturers must embrace flexibility, security, and data-driven decision-making to stay competitive.

References from the Episode
4IR Solutions (James Burnand, CEO)
Ignition by Inductive Automation (SCADA, MES, Unified Namespace)
Docker & Kubernetes in Industrial Automation
Helm Charts & Enterprise Deployment Strategies
IT-OT Convergence & Security in OT Environments
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