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Friction welding can be used to build better industrial rollers, tubes, and shafts. The process is often used to manufacture these subassemblies for industrial printers, material handling equipment, as well as automotive, aerospace, marine, and oil applications.
Friction stud welding is a process where a round stud is rotated and pressed against a sheet or plate. The process can be used for joining dissimilar materials. The friction heats the stud and the plate, and the round stud then melts and expands into round holes in the plate. The studs are then cooled and the excess material is removed.
Friction stud welding is a process that has been used for years on steel materials, but is now also being utilized on aluminum sheet products. Friction welding is a "cold" process; it does not require the use of heat to form the weld. Friction welding is a form of spot welding, but it does not require a spot welder.
The friction process is simple in its application. A steel stud is rotated and pressed against a sheet or plate. The friction created between the stud and the sheet or plate produces a high localized stress at the point of contact. The high stress level leads to the formation of a weld.
Stud welding is a process by which a metal stud is joined to a metal workpiece by heating both parts with an arc. A key factor that differentiates stud welding from other fastening processes is that the fastener is attached to the workpiece without marring the other side.
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