Rebar Bending Tool Innovation for Stirrup Production

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This rebar bending tool innovation is designed to streamline the process of creating stirrups or U-shaped rebars for reinforced concrete structures. Using precision-driven rollers and synchronized electric motors, it shapes steel bars uniformly and quickly, ensuring high accuracy and consistency.

🔧 **Specifications:**
- Rebar input capacity: 6–12 mm
- Bending type: U-shape, square, custom loop
- Power: 3-phase electric motor
- Roller type: hardened alloy steel
- Output: up to 1500 bends/hour

⚙️ **How It Works:**
1. Steel bars are manually inserted into the feed rollers.
2. Motors engage the rollers to grip and pull the bar.
3. Bending rollers rotate to shape the steel bar at preset angles.
4. The process continues to form loops or stirrup shapes.
5. Finished products exit into a collection bin for bundling.

✅ **Advantages:**
- High bending accuracy for structural strength.
- Consistent shapes reduce human error.
- Speeds up stirrup production for large-scale projects.
- Saves labor cost and improves workplace safety.
- Compatible with multiple stirrup sizes.

⚠️ **Disadvantages:**
- Requires 3-phase power and secure installation.
- Limited to pre-set bending angles and shapes.
- Needs trained operator for setup and maintenance.
- Not suitable for thick rebar beyond machine spec.
- Regular lubrication and roller checks required.

📈 **Productivity Impact:**
Compared to manual stirrup bending, this technology increases output up to 5× while reducing material waste and operator fatigue. It ensures repeatable quality, crucial for large building projects or precast operations.

🏗️ **Best Used For:**
- Construction sites producing reinforced concrete
- Precast concrete factories
- Rebar processing yards
- Civil infrastructure projects

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Innoforge Studio