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Aluminium Milling :
"Mill Finish" is the natural appearance of the aluminum as it comes from the rolling mill (Alcoa, Reynolds, Kaiser, or Alcan) or the extrusion mill. It is "as is" with no external mechanical or chemical finishing. Extruded metal is considered "mill finish". All aluminum has an oxide of some varying thickness.
Aluminum is more machinable than some of the other metals due to the fact it chips easily and can be relatively easy to shape. Aluminum can machine up to 3x to 4x faster than iron or steel. In fact, speeds over 10,000 RPM and feeds of over 200 ipm are more and more common in commercial machining.
Since aluminum is a soft metal, it is relatively easy to cut, so using a drill press carefully to do so can allow you to avoid finding a mill or paying to use one to cut simple parts. Aluminum cutting endmills can be made of high-speed steel and come in two basic types, roughing and finish.
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