History of Lean Manufacturing

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This course delves into the history of Lean Manufacturing. It covers the time leading up to Lean Manufacturing's inception, including the key people and events in history that shaped how Lean thinking was developed.

The history of lean manufacturing has roots in the American industrial revolution and, subsequently, Henry Ford’s famous assembly line. But the process improvements made much later by Toyota created the model. The Japanese automaker expanded on Ford’s ideas by producing more with existing resources, focusing on teamwork and eliminating non-value added activities. Lean manufacturing came full circle in the 1980s, as struggling U.S. automakers took notice of Toyota’s rapid efficiency increases and imported its ideas back to the U.S., although with inconsistent dedication.


The roots of Lean can be found in the Japanese company of Toyota. The origins of Toyota Production System date back to the beginnings of the twentieth century. The fathers of the system was Sakichi Toyoda, his sons: Kiichiro Toyoda and Eiji Toyoda as well as Taiichi Ohno, a manufacturing engineer


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