This video features a JCB wheel loader innovation used for high-speed coal loading into railway wagons at a mining facility. The system optimizes the bulk handling process, reducing loading time while ensuring safe and accurate material placement.Specifications:
- Machine type: JCB wheel loader
- Bucket capacity: 3.5–4.5 cubic meters
- Engine power: 165–230 HP
- Operating weight: 18–21 tons
- Application: Coal, aggregates, bulk minerals
How it works:
1. The wheel loader approaches the coal stockpile.
2. The bucket scoops up a full load of coal with a single pass.
3. The operator maneuvers the loader to align with the railway wagon.
4. Coal is poured evenly into the wagon to maximize space usage.
5. The process repeats until the wagon is fully loaded.
Advantages:
- High loading speed reduces turnaround time
- Large bucket minimizes the number of cycles
- Fuel-efficient engine for lower operating costs
- Precision controls prevent spillage
- Suitable for a wide range of bulk materials
Disadvantages:
- Requires skilled operators
- High initial investment cost
- Limited maneuverability in tight spaces
- Regular maintenance needed for heavy-duty use
- Not suitable for very soft or sticky materials
Productivity impact:
Compared to manual or smaller loading methods, this wheel loader can reduce wagon loading time by over 50%, directly improving supply chain efficiency in mining and bulk transport industries.
Best used for:
- Coal mining operations
- Bulk aggregate handling
- Railway loading facilities
- Large-scale construction material logistics
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Innoforge Studio
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