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This time on Knucklehead Garage we are back in the shop building axles for the Towverlander Excursion Overlander Build. Jamin sourced a Super Duty 60 front axle and matching Sterling 10.5 rear end to build for our Ford Excursion axle swap. We start by tearing them down and regearing with some Yukon 4.30 gears and their Zip air actuated lockers. We then slid in some East Coast Gear Supply 4340 chromoly axle shafts outfitted with 1550 u joints. We then topped it all off with some massive SSBC USA billet brake calipers to slow this beast of a Ford Excursion to a halt with a quickness. A new set of blacked out Warn Manual Hubs allow us to ditch the unreliable stock setup. A Busted Knuckle plate diff cover keeps the front gears safe while a coat of new paint finish these axles off making them ready for install. Next time we will be throwing these axles under the Excursion overland build with some new suspension and a lot of other awesome parts so stay tuned for more.

Front Super 60 Parts List:
Yukon Zip Locker Front $695 -
4.30 Gears front $253 -
Master Install kit $202-
BKOR Diff Cover $140-
ECGS Chromo Axle Set $1300-
Warn Black Locking Hubs $352-
SSBC USA Calipers $1398-

Rear Sterling 10.5 Parts List:
Yukon Zip Locker $802-
4.30 Gears $337-
Master Rebuild Kit $240-
SSBC USA Calipers $1098-

Junkyard Axles- $1000
Misc Oil and Parts- $786

AXLE BUILD TOTAL: $9536

Tools:
Seal Driver Set-
Traxion Race Seat $129-

Check out more on this Build:
Build Announcement-
Engine Build Part 1-
Engine Build Part 2-

#Super60 #Excursion #Overlander

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Busted Knuckle Off Road
5270 AL HWY 69 South
Cullman, AL 35057
United States of America

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